1986-1991 RX-7
Miscellaneous


[Production Models] [Synthetic Oil] [Speeding Up RX-7] [Wheels] [Paint] [Cooling System] [Fusible Link] [TPS and Timing] [TPS Adjustment] [Timing] [Technical Service Bulletins (1990)]




Production Models





Turbo II production began in 86 but there are no 86 modeled cars, production ended in 91 but '91s were resold through 92 before the 3rd gen. Debuted. The only MAIN difference is between the years 88-89. If you own a 87 Turbo II, you can NOT use a part stated as being for a 89-92 vehicle unless otherwise stated. The same holds true visa versa.





Synthetic Oil





What is the deal with using synthetic oils in a rotary engine?




This seems to come up a lot. Net wisdom preaches that you shouldn't use a synthetic oil in your rotary is because the engine sprays some oil in with the fuel to lubricate the apex seals on the rotors. Synthetic oils do not combust fully, which leaves deposits between the seal and the rotor itself. This buildup prevents the seal from sliding like it should, which leads to premature seal wear and engine failure. Many people will tell you that they use synthetics all the time in their rotary and that it doesn't cause any problems at all. The fact of the matter is that synthetics don't make your engine run faster or better. They cost more, and you really should change them just as often. It is cheaper to run conventional oil. Synthetics are great in the differential and the transmission, just make sure that the differential fluid you use is the proper type or it will cause problems with some types of limited slip differentials. Use the RedLine oil in the transmission and the differential.

Now for brutal honesty. If you read through the catalogs from some of the engine tuners out there, like Racing Beat and MazdaTrix, you will see that they either recommend, or are careful not to condemn, the use of synthetics in the engine. While a new engine should always be broken in on a high quality mineral oil (Castrol GTX is the oil of choice according to net wisdom), in the long run, using a high quality synthetic oil, like Redline or Amsoil can help keep temperatures and wear down in the engine. Some claim that it can also significantly reduce carbon deposits on the rotors housings. Mazda Competition Parts recommends the use of synthetic oils in rotary engines once they are properly broken in.

For what it's worth, I use Castrol GTX in my car, and so far the oil has come out close to the same golden amber color that it went in.



Speeding Up RX-7





What is the least expensive way to speed up my RX­7?




The easiest way to speed up your RX­7 is to choose music that fits the RX­7 experience. There are a number of excellent suppliers for driving music. ZZ Top has been providing excellent driving music for over twenty years. Start with their now­classic Eliminator and ZZ Top's Greatest Hits. For more fun, check out their latest album: Antenna. If you are more of a classical listener, try Wagner's "Walkurenritt (Die Walkure)". In fact, many parts of Wagner's "Der Ring des Nibelungen" is appropriate for high speed driving. For the MetalHead, Megadeth's Rust in Peace works very well. If you are a member of club Xanadu, try Robert Palmer's Addictions Vol. 1. The all time best song to drive to has been scientifically proven to be I Fought the Law (And the Law Won) by the Bobby Fuller Four. Paula Abdul's "Vibeology" on the Spellbound album is great on a twisty road.



Wheels





How big can my wheels get?




With the stock offset, you can run up to 215/55 r16's in front, and 245/55 r16's in back. With spacers 225's can be run up front. The car was available with 14, 15, and 16" wheels. The 16" wheels of off a Turbo II look great on a non­turbo, as well as being fairly inexpensive used. And as a small note, I thought I'd mention that if you have a white non-turbo RX-7, and you can find them, get the white wheels from a 10th anniversary edition RX-7, this is what I have on my car it really makes the car stand out.

Tire Sizes
Tire Size Sidewalls Rim Total Variance Circum. Deviation
205-55-16 22.55 40.64 63.19 0 198.52 0
215-50-16 21.50 40.64 62.14 -1.05 195.22 -1.66%
225-50-16 22.50 40.64 63.14 -0.05 198.36 -0.08%
235-50-16 23.50 40.64 64.14 +0.95 201.50 +1.50%
245-45-16 22.05 40.64 62.69 -0.50 196.95 -0.79%
205-50-17 20.50 43.18 63.68 +0.49 200.06 +0.78%
205-45-17 18.45 43.18 61.63 -1.56 193.62 -2.47%
215-45-17 19.35 43.18 62.53 -0.66 196.44 -1.05%
225-45-17 20.25 43.18 63.43 +0.24 199.27 +0.38%
235-40-17 18.80 43.18 61.98 -1.21 194.72 -1.91%
245-40-17 19.60 43.18 62.78 -0.41 197.23 -0.65%
255-40-17 20.40 43.18 63.58 +0.39 199.74 +0.61%
265-40-17 21.20 43.18 64.38 +1.19 202.26 +1.88%




Paint





How to Clean up your paint job




Start by purchasing the following products:



Start off by hosing the car with the Bug/Tar remover, this will help remove the old wax and any crud that may be on the car. If possible, get aggressive and get the door hinge area cleaned as well as possible, then hit the moving parts with spray-on white lithium grease. Once you have finished with the bug and tar remover, wash the car with a good dishwashing liquid, like Palmolive, this will make sure that all of the old wax is off the car. Then use the Zymol (if Zymol is not available, use the Meguiar's gel soap, the Mother's soap is crap) car wash (plus add one tablespoon of olive oil with the soap before adding water) and wash carefully and thoroughly. Dry the car completely (do NOT use anything but towels or synthetic chamois, never use a "genuine leather chamois").

Once you are done washing the car, get out a clean cloth and the Mother's precleaner. Use this aggressively on any area where the paint is rough. It is an extremely light abrasive, so the possibility of damaging your paint is minmal, it will take a long time to deal with really rough areas though, so be prepared to take your time and invest some serious elbow grease if you want top notch results. If a section of paint is extremely bad, you might want to try a traditional rubbing compound, but these can cause serious damage to your paint, so be careful if you do. Multiple applications of the precleaner may be necessary for optimal results.

After the pre-wax cleaner, use the Mother's sealer and glaze. This makes the paint a bit slicker, hides swirls, and deepens the luster, it does not take much to do an entire RX-7. Finish the job off with a coat of Mother's carnuba wax. Be careful not to get the wax, precleaner, or glaze on rubber trim parts.

Once you have finished with the paint, it is time to move onto the rubber. Start off by hitting the wheels with a generous application of Armor all Quicksilver. Let it sit according to directions and hose off. Some of the smaller areas may require direct intervention in the form of a rag. Be careful when applying or spraying it off to keep it from getting on your freshly waxed car. Hit the tires with the tire foam according to the directions, and then get aggressive with the Back to Black on the rubber trim. To deal with the interior of the car you may need some other chemicals, like leather or upholstery cleaner. Generally any chemical which does not say it is environmentally correct will work well. I specifically mention the low gloss Armor All because the high gloss will cause noticeable reflections on the windshield while driving If you use it on the top of the dash. Both the Armor All and the back to Black are excellent on interior components as well. The back to black is better on more worn surfaces, while the Armor All can make things look a little shinier.

Use all the chemicals according to directions written on them, and take your time going from one step to another. While following this process you can burn most of an afternoon without half trying.




Cooling System Flush and Fill








There is an easy, clean and effective way to completely flush and fill your cooling system. Prestone makes a nice flush and fill kit (~CDN$10) that requires nothing but a garden hose. It includes a drain hose and container, funnel adapter and hose clamps. Disconnect the top rad hose at the water pump housing (kit says cut it - don't), attach the drain hose to the pump outlet and insert in the container. Insert the funnel adapter into the open hose going to the rad, and fill with water. Bring the engine up to temperature and turn on the heater. When the thermostat opens, the old coolant is pumped into the container, and the water is drawn into the system. Keep the funnel full to avoid drawing air into the system; it helps to have two people - one to keep the funnel full, and one to make sure the drain hose stays where it is supposed to. When the drained fluid is clear, you can start adding coolant to the funnel. I wait a couple of minutes after the water is clear to make sure the system is well flushed. Add a full jug of Prestone (about a 50/50 mix), and shut the car off. Replace the hose, top off the rad and you're done. Easier and more effective than just draining the rad.



Fusible Link





Is there a main fusible link in a 89 model?




Sort of, the fuse box under the hood contains a series of high current fuses that are effectively the same thing. The main one is an 80 ampere fuse that is held in by some 10mm bolts. It costs about 5 bucks.



TPS and Timing





Are the TPS and Timing related in any way? Should I do one or the other first?




No. Set the TPS first because otherwise the car might not idle correctly and then of course setting the timing will be problematic at best.



TPS Adjustment





What exactly does that TPS adjustment do? Is it for performance or economy?




The TPS is used mostly to engage the 3k startup when cold, to notify the computer when the throttle has been released, and depending on how far you depress the throttle, the sensor will help the ECU decide on how much richer to makle the mixture for acceleration.



Timing





How far to the right of the yellow mark is it safe to advance the timing?




Don't bother. The car's ECU has built in spark advance tables that it employs under normal operation.



Technical Service Bulletins





YEAR 1990
MAKE MAZDA
MODEL RX7
ENGINE 2RTR-1308CC 80




Technical Service Bulletins
NUMBER DATE TSB
1 JUN 94 PARTIAL ENGINE AVAILABILITY (LONG BLOCK)
2 APR 94 A/C 0-RING REPLACEMENT
3 MAR 94 PARTIAL ENGINE (LONG BLOCK) AVAILABILITY
4 FEB 94 U00194 - 02/28/94
5 APR 93 PROPER PREPARATION FOR EMISSION INSPECTION TEST
6 APR 93 OIL SMELL AROUND THE SHIFTER LEVER
7 JAN 93 FUEL INJECTOR CLEANER KIT AVAILABLE
8 NOV 92 PROOF OF EMISSIONS RECALL CORRECTION LABEL CALIF. VEHICLE
9 SEP 92 HARD SHIFTING AFTER COLD WEATHER - R TYPE TRANSMISSION
10 SEP 92 A/C O-RING INSTALLATION PROCEDURE
11 JUL 92 V BELT TENSION ADJUSTMENT
12 JUL 92 HARD SHIFT TO 2ND GEAR AFTER COLD START
13 OCT 91 BRAKE ROTOR AND DRUM INSPECTION
14 APR 91 REMANUFACTURED EGI CONTROL UNIT EXCHANGE PROGRAM
15 MAR 91 HESITATION ON HARD ACCELERATION BETWEEN 3500-4000 RPM
16 FEB 91 PREVENT DAMAGING ENGINE REAR OIL SEAL
17 DEC 90 RECEIVER/DRIER FUSE PLUG ELIMINATION
18 DEC 90 REMANUFACTURED EGI CONTROL UNITS
19 AUG 90 EC-AT PROPER CONNECTION
20 JUL 90 PREVENT DAMAGING REAR OIL SEAL WHILE ASSEMBLING
21 JUN 90 CRUISE CONTROL WARNING
22 JUN 90 ELECTRONIC OIL METERING PUMP TERMINALS SWITCHED
23 JUN 90 SUB-ZERO STARTING ASSIST DEVICE DISCONTINUED, ENGINE MODIFIED
24 JUN 90 CRUISE CONTROL OPERATION CHANGED
25 JUN 90 KEY MISTAKENLY LEFT ON "ACC"
26 JUN 90 USE OF TIMING LIGHT ON DISTRIBUTOR-LESS IGNITION SYSTEM
27 MAY 90 ON VEHICLE MAINTENANCE MANUAL CORRECTIONS
28 APR 90 SPECIAL TOOLS MODIFICATION
29 MAR 90 HELM PROGRAM SERVICE COLLATERAL
30 MAR 90 A/C SYSTEMS GAS-CHARGE AMOUNTS
31 FEB 90 RECONDITIONED ANTIFREEZE, NOT RECOMMENDED
32 DEC 89 USING THE EC-AT TESTER
33 DEC 89 407289
34 NOV 89 ELECTRICAL SHORT MAY CAUSE ROUGH IDLE OR NO START
35 NOV 89 TORQUE SPECIFICATIONS, OIL NOZZLE & OIL METERING TUBE
36 OCT 89 1990 BEGINNING VINS
37 SEP 89 IDLE SPEED HUNTING OR FLUCTUATION
38 MAY 89 AUDIO SYSTEM TROUBLESHOOTING




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